AutoGain
Living Reliability Systems
Product Brochure
Magnus DFMEA
The world's most advanced design FMEA platform. AI-powered failure mode suggestions, 21 physics domains, AIAG-VDA compliant. Transform reactive analysis into proactive risk-driven design intelligence.
Problems It Eliminates
- Design failures discovered late in validation cost 10-100× more to fix
- Tribal knowledge about failure modes walks out the door when engineers leave
- Disconnected spreadsheets make it impossible to trace risk from concept to production
- No visibility into which design risks are actually mitigated vs. assumed safe
Key Capabilities
📝 FMEA Worksheet Editor
AIAG-VDA 7-step compliant editor with inline editing, real-time RPN, digital sign-off, bulk operations, and change history.
⚡ Physics Autocomplete (Patent Pending)
8 instant suggestions per field in <50ms. Zero-token, physics-grounded — not LLM guesswork. Works offline. $600/yr savings.
🤖 AI Reliability Assistant
Natural language queries. Executive reports. Risk pattern analysis. Certification readiness assessment. Powered by Gemini 2.0.
🧠 AI FMEA Ideation
Generate failure mode drafts from P-Diagrams. Describe your system → get structured failure modes, causes, and controls.
📊 Dashboard & Risk Overview
Action Priority heat map, Top 5 high-priority risks, RPN distribution. Real-time visibility into your DFMEA program.
🔗 Link Explorer & Traceability
End-to-end: Requirements → Functions → Failure Modes → Controls → Test Plans. Full design risk chain in one view.
21 Physics Domains — Industry-Leading Coverage
Electronics (4)
Electrical Analysis, Thermal, Electro-Thermal Coupling, EMC
Mechanical (6)
Vibration, Thermo-Mechanical, Stress, Fatigue & Fracture, Shock/Drop, Acoustics
Environmental (3)
Corrosion, Thermal Cycling, Humidity & Moisture
Materials (2)
Material Selection, Sealing & Ingress Protection
Specialty (4)
Optical/Photonic, Fluid Dynamics, Contact Mechanics, Wear/Tribology
System (2)
Reliability Prediction, Compliance Auditing
Standards Compliance
| Industry | Standards Covered |
|---|
| Automotive | AIAG-VDA FMEA Handbook, IATF 16949, SAE J1739, ISO 26262 |
| Aerospace | AS9100, ARP4761, MIL-STD-1629, DO-178C |
| Medical | ISO 14971, ISO 13485, IEC 60601 |
| Electronics | IPC-A-610, JEDEC, AEC-Q100/Q200 |
| General | ISO 9001, IEC 61508, MIL-HDBK-217 |
Integrated Ecosystem
🔄 Closed-Loop Reliability
Design decisions from DFMEA flow to PFMEA process controls. Field failures from Resolve feed back to update occurrence scores. Quantify provides statistical evidence for risk verification.
🏗️ Connected Apps
DFMEA
PFMEA
Resolve
Quantify
Genesis Studio
Fault Tree
Technical Specifications
| Specification | Details |
|---|
| Physics Domains | 21 engineering domains with physics-grounded models |
| AI Engine | Google Gemini 2.0 Flash + zero-token physics autocomplete |
| Tests | 248 validated unit tests covering all physics engines |
| Deployment | Cloud (Firebase) or on-premise |
| Access | Web browser — any device, no installation |
| Security | RBAC, TLS, MFA, TISAX alignment |
Ready to Transform Your DFMEA Process?
Contact us for a tailored walkthrough — wayne@autogainsystems.com | www.magnusaiengineering.com