📋 Design FMEA

Magnus DFMEA

The world's most advanced design FMEA platform. 21 physics domains, AI-powered failure mode suggestions, AIAG-VDA compliant worksheets. Transform reactive failure analysis into proactive risk-driven design intelligence.

Magnus DFMEA Dashboard
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Physics Domains
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Validated Tests
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FMEA Steps
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Standards Covered
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AI Suggestions/Field
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Why Teams Switch to Magnus DFMEA

Stop Discovering Failures in the Field

Design failures found during validation cost 10-100× more to fix. Magnus DFMEA catches them at the design table.

❌ Traditional Approach

Spreadsheet FMEAs

Excel-based FMEAs with no traceability, no intelligence, no connection to test plans or field data.

✓ With Magnus DFMEA

AI-powered failure mode suggestions, physics-grounded autocomplete, real-time collaboration.

❌ Traditional Approach

Tribal Knowledge Lost

When experienced engineers leave, their failure pattern recognition goes with them.

✓ With Magnus DFMEA

21 physics domains encode institutional knowledge. AI learns from every analysis across all programs.

❌ Traditional Approach

No Risk Visibility

No way to trace from concept requirements through failure modes to test verification and field performance.

✓ With Magnus DFMEA

Link Explorer provides end-to-end traceability: Requirements → Functions → Failures → Controls → Tests.

Complete DFMEA Platform

Everything for Design Risk Management

From structure analysis through failure network visualization — every tool connected, every action tracked.

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FMEA Worksheet Editor

AIAG-VDA compliant 7-step FMEA editor with inline editing, real-time RPN calculation, digital sign-off, and bulk operations.

AIAG-VDA 7-Step
Physics Autocomplete

8 instant suggestions per field in <50ms. Zero-token, physics-grounded — not LLM guesswork. Works offline. Patent pending.

Patent Pending Zero Cost
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AI Reliability Assistant

Natural language queries against your FMEA data. Generate executive reports, analyze risk patterns, assess certification readiness.

Gemini 2.0
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AI FMEA Ideation

Generate failure mode drafts from P-Diagrams using AI. Describe your system → get structured failure modes, causes, and controls.

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Dashboard & Risk Overview

Action Priority heat map, Top 5 high-priority risks, RPN distribution charts. Real-time visibility into your DFMEA program.

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P-Diagram Mapping

Define system boundaries with input signals, control factors, noise factors, and outputs. Foundation for systematic failure analysis.

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Failure Network Graph

Interactive causal chain visualization. Trace failure modes through causes, effects, and controls in a network diagram.

Action Tracker

Owner assignment, due dates, closure verification, and RPN reduction tracking. Drive corrective actions to completion.

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Link Explorer

End-to-end traceability: Requirements → Functions → Failure Modes → Controls → Test Plans. Full design risk chain.

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Lab Management (LIMS)

Rig utilization tracking, test specifications, and pass/fail criteria management. Connect test evidence to risk items.

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21 Physics Domains

Electronics, thermal, mechanical, fatigue, vibration, corrosion, EMC, sealing, optical, fluid dynamics, and more. Industry-leading coverage.

21 Domains
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Real-Time Collaboration

Multi-user, cloud-based editing. Design, quality, and reliability teams work together in real time across programs.

Industry Standards Compliance

Built for Regulated Industries

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Automotive

AIAG-VDA FMEA Handbook IATF 16949 SAE J1739 ISO 26262
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Aerospace & Defense

AS9100 ARP4761 MIL-STD-1629
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Medical

ISO 14971 ISO 13485 IEC 60601

Ready to Transform Your DFMEA Process?

Start Using Magnus DFMEA

21 physics domains. AI-powered suggestions. Real-time collaboration. AIAG-VDA compliant.